Model HIR

SKU: HIR

Infrared Pyrometer, Sulfur Processing Service

The Delta Controls Model HIR Pyrometer detects the intensity of infrared energy radiated by the refractory hot face in a Claus thermal reactor. This sensed energy is converted into an electrical signal, which accurately displays the temperature. This is accomplished using narrow-bandpass optical filters and special sensors. The selected sensing spectrums avoid significant errors due to luminosity and absorption.

The HIR is designed to be maintenance free. The lens, sighting window, and nozzle are kept at a high temperature to avoid sulfur accumulation and the need to perform frequent periodic maintenance. This is accomplished by the steam jacketed lens assembly design that prevents sulfur from condensing onto the lens window or accumulating in the nozzle. In addition, the loop-powered, drift-free HIR electronics do not require frequent calibration service. Due to the high temperatures at the lens window, the electronics are mounted away from the reactor and connected to the lens assembly by a 10 feet (3 meters) armored fiber optic cable, eliminating the need to provide cooling to the electronics housing. If it is impractical to mount the electronics within 10 feet of the reactor mounting nozzle, the fiber optic adapter wires can be extended up to an additional 25 feet (8 meter) using the ‘RS’ option.

The electronics employ a dual-wavelength ratiometric measurement that is unaffected by flames, partial nozzle obstructions, or occluded (coated) lens windows. In essence, the measurement is based on the wavelength of the light instead of the its intensity, as is usually done with a single wavelength measurement. In addition to the temperature, the amount of blockage can also be measured and used to generate an alarm.

The HIR ideally operates in conjunction with, or independently of, Delta Controls Thermocouples to achieve turnaround-to-turnaround reliability with minimum maintenance. This is particularly advantageous when supplemental oxygen is employed or during upset conditions. The use of both technologies eliminates commonly caused errors and vastly improves overall system reliability.

A three section insulation system is included with each Model HIR. The insulation system is specifically engineered so the Model HIR maintains proper temperature along the isolation valve, steam jacketed assembly, and lens assembly. The insulation system retains the heat produced by the steam jacket assembly. This system maintains the temperature above the sulfur freezing point and ensures sulfur cannot accumulate on the lens and reduce the amount of infrared energy received.

Features

  • Operates accurately and reliably with up to 100% oxygen enrichment
  • Measures refractory 'hot face' temperature
  • HART® Registered
  • Works in conjunction with Delta Controls Model HTX/HTP/HTS/HTV Thermocouple
  • Verify calibration against installed thermocouple temperature monitoring system
  • Limited maintenance required
  • Stable electronics, no periodic factory recalibration required, 4-20 mA DC loop powered
  • Insensitive to reaction gas infrared radiation absorption and flame luminosity
  • No instrument case cooling or high voltage supply power required
  • Wide sensing range, +662 °F to +3092 °F (+350 °C to +1700 °C)
  • Insulation system included to ensure measurement accuracy
  • Steam jacketed design prevents occlusion of the sighting window
  • Nozzle clean-out not required

Specifications

  • Power: 24 DCV loop (3.5 bar to 7 bar)
  • Steam: 50 psig to 100 psig supply required
  • Lens Sweep: ≈ 25 L/m (nitrogen required)
  • Fiber Optic Interconnecting Cable: PTFE jacketed over stainless steel armor;10 ft (3 m) length std (see 'RS' option)
  • Electronics Enclosure: Cast aluminum with viewing window; stainless steel mounting hardware
  • Conduit Connection: 0.75 in NPT
  • Process Connection: 2 in or 3 in ANSI flange standard; carbon steel steam jacketed body (other types and sizes available)
  • Steam Fixture and Lens Flange Materials:Carbon steel
  • Mounting Hardware Materials: Stainless steel
  • Lens Assembly Materials: Stainless steel
  • Lens Cable Materials: High temp armored fiber optic, PTFE jacketed
  • Ingress Protection: IP65; Enclosure 4X/li>
  • Ambient Temperature Limits: Fiber Optics and Lens: -20 °F to +400 °F (-29 °C to +204 °C) Fiber Optic Adapter: - 4 °F to +185 °F (-20 °C to +85 °C) Electronics: -4 °F to +158 °F (-20 °C to +69 °C)
  • Dual Wavelength Range: +1472 °F to +3092 °F (+800 °C to +1700 °C)
  • Single Wavelength Range: ≤ +662 °F (+350 °C)

Certifications & Approvals

  • Class I, Div 1, Groups B, C and D; Class II, Div 1, Groups E, F and G; Class III, Div1 Class I, Zone 1, Ex d IIB+H2 Class I, Zone 1, AEx d IIB+H2
  • II 2 G Ex db IIB+H2 T6 Gb Ta = -4 °F to +158 °F (-20 °C to +70 °C)
  • Ex db IIB + H2 T2 Gb Ta = -4 °F to +158 °F (-20 °C to +70 °C)
  • HART® Registered

Required Ordering Information

  • Detailed model number
  • Tag or nameplate detail (if required)
  • Documentation & testing packages (if required, refer to Additional Resources in the product catalog)

Additional Information

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Infrared Pyrometer, Sulfur Processing Service

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